OCC Forums

Filling the fuel tank for lay up

https://forum.oceancruisingclub.org/Topic5543.aspx

By PhilipH2 - 20 Oct 2019

Having co-authored the anthology of erudition that is the OCC Practices Guide to Laying-up, I now have a question re the received wisdom on completely filling the fuel tank over winter in a Mediterranean-type climate. Clearly the issue is condensation but while I understand it in colder climes, just what are the risks??
By Dick - 22 Oct 2019

Philip Heaton - 10/20/2019
Having co-authored the anthology of erudition that is the OCC Practices Guide to Laying-up, I now have a question re the received wisdom on completely filling the fuel tank over winter in a Mediterranean-type climate. Clearly the issue is condensation but while I understand it in colder climes, just what are the risks??

Hi Phillip,
The following is mostly for in water storage or living aboard while over-wintering as we did for many years.
I experimented with mostly empty tanks (kept enough for heating) over wintering in the Med and in England, probably 6 winters in all split between each area.
I think there is nothing “wrong” with having full fuel tanks sitting for 6 months as long as the fuel is properly stabilized and “bio-cided” and the fuel is of good quality: having good filters helps.
That said, I carry 90 gallons of fuel on a 40-foot hull and I really like sitting high in the water when the boat is just sitting for 4-6 months (I also empty the water tanks and use “shore water”—see my write up of doing so in the Forum). This keeps the water-line from being a disaster at the end of the winter.
My tanks are high up on the sides of the boat where they are subjected to wider temperature fluctuations. I would think tanks in the bilge where water temps would make for little temperature fluctuation would make a difference: less condensation.
At no time did I find accumulation of water in the tanks as shown by water appearing in the water separating filters.
So, from my experience on my boat (Valiant), I see the warnings of water accumulation in the tanks over a winter in empty fuel tanks a “marine myth” (one of many).
So, my experience indicates no risk in empty tanks, especially with proper filters as mentioned above.
RC Collins (superb series of marine articles https://marinehowto.com/) did an experiment in the much colder clime than I experienced (Maine) and reported no condensation, but I was unable to find it on his site: he can be contacted if interested.
Come back with questions/comments.
My best, Dick Stevenson, s/v Alchemy
By PhilipH2 - 22 Oct 2019

Dick - 10/22/2019
Philip Heaton - 10/20/2019
Having co-authored the anthology of erudition that is the OCC Practices Guide to Laying-up, I now have a question re the received wisdom on completely filling the fuel tank over winter in a Mediterranean-type climate. Clearly the issue is condensation but while I understand it in colder climes, just what are the risks??

Hi Phillip,
The following is mostly for in water storage or living aboard while over-wintering as we did for many years.
I experimented with mostly empty tanks (kept enough for heating) over wintering in the Med and in England, probably 6 winters in all split between each area.
I think there is nothing “wrong” with having full fuel tanks sitting for 6 months as long as the fuel is properly stabilized and “bio-cided” and the fuel is of good quality: having good filters helps.
That said, I carry 90 gallons of fuel on a 40-foot hull and I really like sitting high in the water when the boat is just sitting for 4-6 months (I also empty the water tanks and use “shore water”—see my write up of doing so in the Forum). This keeps the water-line from being a disaster at the end of the winter.
My tanks are high up on the sides of the boat where they are subjected to wider temperature fluctuations. I would think tanks in the bilge where water temps would make for little temperature fluctuation would make a difference: less condensation.
At no time did I find accumulation of water in the tanks as shown by water appearing in the water separating filters.
So, from my experience on my boat (Valiant), I see the warnings of water accumulation in the tanks over a winter in empty fuel tanks a “marine myth” (one of many).
So, my experience indicates no risk in empty tanks, especially with proper filters as mentioned above.
RC Collins (superb series of marine articles https://marinehowto.com/) did an experiment in the much colder clime than I experienced (Maine) and reported no condensation, but I was unable to find it on his site: he can be contacted if interested.
Come back with questions/comments.
My best, Dick Stevenson, s/v Alchemy

Hi Dick
Thank you. Your comments are much appreciated and as always you seek to clothe ideas with facts and practical experience.
The reason I asked the question is that we have a half-full tank of diesel and normally I leave it full. We were about a mile off the entrance to the marina at Licata, Sicily (our winter in-water berth) when the engine cut out. We have dual Racor pre-filters, so quickly switching to the known-to-be-clean filter and checking that diesel was coming through to the engine, we restarted and ran OK. However, the bowl on the unco-operative pre-filter was full of the most awful tarry substance.  So we appear to have the bug.  I sloshed in 200ml of Marine 16 Diesel Bug Treatment (for about 180 litres of diesel) but have also decided to install a Marine 16 Diesel Dipper. I will need space above the level of the diesel in order to catch the swarf and the disc of aluminium when I cut a hole in the tank for the suction pipe, so I will be leaving the tank part-full for a couple of months and then return to the boat in January to do the job. 
I don't think things will be worse and I will probably give the diesel a second dose of Diesel Bug Treatment.
In the 13 years that we have had the boat, we have had a blocked pre-filter on three occasions: first in 2007, inside the marina in Bangor, Northern Ireland when the wind gently blew us into a vacant berth, then in 2014 when in the very narrow channel entering the marina Boat Lagoon in Phuket, Thailand and now just off the marina at Licata - three times lucky to get away with it .... and I cleaned out the tank thoroughly on the previous occasions and again in 2017 when in Trinidad and installing a replacement fuel guage sender. 
My wife, Norma, is getting very fed up with this as it takes her ages to clean up her electric toothbrush after I have used it in the nooks and crannies of the tank ...
By Dick - 23 Oct 2019

Philip Heaton - 10/22/2019
Dick - 10/22/2019
Philip Heaton - 10/20/2019
Having co-authored the anthology of erudition that is the OCC Practices Guide to Laying-up, I now have a question re the received wisdom on completely filling the fuel tank over winter in a Mediterranean-type climate. Clearly the issue is condensation but while I understand it in colder climes, just what are the risks??

Hi Phillip,
The following is mostly for in water storage or living aboard while over-wintering as we did for many years.
I experimented with mostly empty tanks (kept enough for heating) over wintering in the Med and in England, probably 6 winters in all split between each area.
I think there is nothing “wrong” with having full fuel tanks sitting for 6 months as long as the fuel is properly stabilized and “bio-cided” and the fuel is of good quality: having good filters helps.
That said, I carry 90 gallons of fuel on a 40-foot hull and I really like sitting high in the water when the boat is just sitting for 4-6 months (I also empty the water tanks and use “shore water”—see my write up of doing so in the Forum). This keeps the water-line from being a disaster at the end of the winter.
My tanks are high up on the sides of the boat where they are subjected to wider temperature fluctuations. I would think tanks in the bilge where water temps would make for little temperature fluctuation would make a difference: less condensation.
At no time did I find accumulation of water in the tanks as shown by water appearing in the water separating filters.
So, from my experience on my boat (Valiant), I see the warnings of water accumulation in the tanks over a winter in empty fuel tanks a “marine myth” (one of many).
So, my experience indicates no risk in empty tanks, especially with proper filters as mentioned above.
RC Collins (superb series of marine articles https://marinehowto.com/) did an experiment in the much colder clime than I experienced (Maine) and reported no condensation, but I was unable to find it on his site: he can be contacted if interested.
Come back with questions/comments.
My best, Dick Stevenson, s/v Alchemy

Hi Dick
Thank you. Your comments are much appreciated and as always you seek to clothe ideas with facts and practical experience.
The reason I asked the question is that we have a half-full tank of diesel and normally I leave it full. We were about a mile off the entrance to the marina at Licata, Sicily (our winter in-water berth) when the engine cut out. We have dual Racor pre-filters, so quickly switching to the known-to-be-clean filter and checking that diesel was coming through to the engine, we restarted and ran OK. However, the bowl on the unco-operative pre-filter was full of the most awful tarry substance.  So we appear to have the bug.  I sloshed in 200ml of Marine 16 Diesel Bug Treatment (for about 180 litres of diesel) but have also decided to install a Marine 16 Diesel Dipper. I will need space above the level of the diesel in order to catch the swarf and the disc of aluminium when I cut a hole in the tank for the suction pipe, so I will be leaving the tank part-full for a couple of months and then return to the boat in January to do the job. 
I don't think things will be worse and I will probably give the diesel a second dose of Diesel Bug Treatment.
In the 13 years that we have had the boat, we have had a blocked pre-filter on three occasions: first in 2007, inside the marina in Bangor, Northern Ireland when the wind gently blew us into a vacant berth, then in 2014 when in the very narrow channel entering the marina Boat Lagoon in Phuket, Thailand and now just off the marina at Licata - three times lucky to get away with it .... and I cleaned out the tank thoroughly on the previous occasions and again in 2017 when in Trinidad and installing a replacement fuel guage sender. 
My wife, Norma, is getting very fed up with this as it takes her ages to clean up her electric toothbrush after I have used it in the nooks and crannies of the tank ...

Hi Phillip,
Tell Norma I feel her pain and hope it is the last time.
I think a fuel polishing system is a good idea for any widely wandering cruising vessel and a great idea if you are in areas where one is getting fuel from 50g drums and the like. There is a secondary reason to have clean fuel besides engine performance: your fuel tanks will last a lot longer.
A dual Racor fuel filter system is also wise. Did you happen to notice the vacuum gauge reading when drawing from the clogged filter? Do you check the pressure guage regularly and was it creeping up or catastrophically rose? I would have expected some rough engine running before actually stalling: was that the case or was the stalling abrupt? Usually, (I think), there is sufficient evidence that something is awry that you can switch to the good filter before the engine becomes fuel starved and you are looking at bleeding the engine.
I took a quick look at the Marine 16 Diesel Dipper and I was left with a few questions unanswered and perhaps my quick look missed the answers: I found no track record and do not know when introduced and how many were out there. For “mission critical” systems I do not like doing the R&D for the product and would lean towards 10 years of the product being out there doing its thing and there being a sufficient amount of field reports.
I also wonder at 40-micron filter: that seems a bit course. I also suspect that the filter working when at sea and the fuel sloshing around is a advertising ploy. Any time the tanks are sloshed around the water/sludge/gunk will come loose and settle to the bottom of the tank when at rest. Any system that has access to the bottom of the tank (or at least below the pick-up tube) will then be able to get the bad stuff out when at anchor or at a marina.
Also, it is wise to have two tanks on a voyaging vessel and I suspect that would mean 2 installations of the Dipper with its attendant expense and installation issues.
If you can get to the bottom of your tank, the below might be of interest. It is Alchemy’s fuel “polishing” system that has kept our tanks clean for 70,000+ miles and lots of fuel from questionable sources.
My best, Dick Stevenson, s/v Alchemy

FUEL POLISHING SUGGESTION                Dick Stevenson, s/v Alchemy
The following was written for a specific boat (a Valiant 42), but variations on the basics below make polishing fuel possible on any vessel. The one challenge is getting to the bottom/low corner of the tank. If one is building new tanks, a fuel polishing pick-up going to the bottom low corner should be considered.
Fuel polishing serves at least 2 functions: good fuel to the engine and, secondarily, to keep accumulated water and yuck (technical term) from attacking the tank itself and shortening a tank’s life. Many owner-designed fuel polishing draws through the pickup tube which leaves the bottom of the tank untouched. I was lucky as Valiant 42s (like Alchemy) with saddle tanks, it is possible to get to the very bottom through the connecting fitting between tanks. It is relatively easy to tap into this connection to draw fuel from below the pickup tube. All other boats must figure a way to get to the bottom of the tank, usually possible, but often demanding some creativity: worth the effort.
Fuel Polishing for Alchemy, V42-128, with saddle tanks
What I like about this system is that it covers both polishing the fuel and getting crud/water and any loose stuff from the tank bottoms below the pick-up tube. It does not, however, get inside the tank and scrape the sides etc., but the extra cleaning suggestion below does a bit of that.
Alchemy’s saddle tanks are great in that they have a nipple on each tank at their lower end. The 2 tanks on each side are connected to each other from these low nipples with a valve in between. I broke into the hose near the lower nipple, attached a “T” and added a valve onto the T with a hose fitting.* I now have access to the fuel from the bottom of each tank. The lower tank is of course the more important as stuff migrates there. I did this both port & starboard. There are 2 tanks on each side of a 42 w/ saddle tanks (4 altogether) right next to each other fore and aft. (there are 2 per side to get them into the locker through the hatch: a nice touch as too many boats seal their tanks into the boat when they put the deck on).
The “polisher”
I then mounted an old Racor filter assembly (if possible, use the same filter as used on the boat) with hoses and a fuel pump on a board with a cigarette lighter attachment for power for the fuel pump. (Remember, you want to draw fuel through the filter, not push.)
The following pertains to my boat: other must attach the polisher assembly to allow them to draw off the bottom. I attach the intake hose to the “T”ed off valve fitting and put the outlet into the deck fill. Open the T valve and you are pumping off the bottom of the tanks. Close off the upper tank with the Valiant built in valve and you are only drawing off the lower tank in the corner where crud/water accumulates.
How often?
We do an hour or two of polishing each side every 2-3 months during the season (or sooner if concerned I have gotten bad fuel). This runs about 17 gal. (1/3rd of the tank capacity) through the filter in each tank which I have been keeping at 10 micron. I take from the bottom and put into the top unless I am emptying a tank for the winter.** We can also pump from drums and guarantee that the fuel from the drums is clean before it gets into the tanks.
Extra tank cleaning
This is for Valiant 42s and can be accomplished by disassembly of the valves etc. at the base of the tanks. Remove the lower nipple and there is a nice, not big, but nice size hole in the tank wall. Take a dowel with rag sections attached (electrical ties or just tied on) and insert and scrape. Continue as needed. Tedious but does get some yuck. And with a bit of a right angle insert you can get right in the corner.
*Something I recommend in V42s is a simple plywood partition protecting the valve/hose assembly at the base of the tanks from lines etc. that may be stored in the locker. These could get caught on the valves/hose and inadvertently pulled damaging these connections.
**The pump also acts to transfer fuel. I usually empty one tank each winter (into the other) to have Alchemy sit higher in the water. I have found that an empty tank will not collect water over a winter in the Med or in the UK.



By PhilipH2 - 29 Aug 2022

Dick - 23 Oct 2019
Philip Heaton - 10/22/2019
Dick - 10/22/2019
Philip Heaton - 10/20/2019
Having co-authored the anthology of erudition that is the OCC Practices Guide to Laying-up, I now have a question re the received wisdom on completely filling the fuel tank over winter in a Mediterranean-type climate. Clearly the issue is condensation but while I understand it in colder climes, just what are the risks??

Hi Phillip,
The following is mostly for in water storage or living aboard while over-wintering as we did for many years.
I experimented with mostly empty tanks (kept enough for heating) over wintering in the Med and in England, probably 6 winters in all split between each area.
I think there is nothing “wrong” with having full fuel tanks sitting for 6 months as long as the fuel is properly stabilized and “bio-cided” and the fuel is of good quality: having good filters helps.
That said, I carry 90 gallons of fuel on a 40-foot hull and I really like sitting high in the water when the boat is just sitting for 4-6 months (I also empty the water tanks and use “shore water”—see my write up of doing so in the Forum). This keeps the water-line from being a disaster at the end of the winter.
My tanks are high up on the sides of the boat where they are subjected to wider temperature fluctuations. I would think tanks in the bilge where water temps would make for little temperature fluctuation would make a difference: less condensation.
At no time did I find accumulation of water in the tanks as shown by water appearing in the water separating filters.
So, from my experience on my boat (Valiant), I see the warnings of water accumulation in the tanks over a winter in empty fuel tanks a “marine myth” (one of many).
So, my experience indicates no risk in empty tanks, especially with proper filters as mentioned above.
RC Collins (superb series of marine articles https://marinehowto.com/) did an experiment in the much colder clime than I experienced (Maine) and reported no condensation, but I was unable to find it on his site: he can be contacted if interested.
Come back with questions/comments.
My best, Dick Stevenson, s/v Alchemy

Hi Dick
Thank you. Your comments are much appreciated and as always you seek to clothe ideas with facts and practical experience.
The reason I asked the question is that we have a half-full tank of diesel and normally I leave it full. We were about a mile off the entrance to the marina at Licata, Sicily (our winter in-water berth) when the engine cut out. We have dual Racor pre-filters, so quickly switching to the known-to-be-clean filter and checking that diesel was coming through to the engine, we restarted and ran OK. However, the bowl on the unco-operative pre-filter was full of the most awful tarry substance.  So we appear to have the bug.  I sloshed in 200ml of Marine 16 Diesel Bug Treatment (for about 180 litres of diesel) but have also decided to install a Marine 16 Diesel Dipper. I will need space above the level of the diesel in order to catch the swarf and the disc of aluminium when I cut a hole in the tank for the suction pipe, so I will be leaving the tank part-full for a couple of months and then return to the boat in January to do the job. 
I don't think things will be worse and I will probably give the diesel a second dose of Diesel Bug Treatment.
In the 13 years that we have had the boat, we have had a blocked pre-filter on three occasions: first in 2007, inside the marina in Bangor, Northern Ireland when the wind gently blew us into a vacant berth, then in 2014 when in the very narrow channel entering the marina Boat Lagoon in Phuket, Thailand and now just off the marina at Licata - three times lucky to get away with it .... and I cleaned out the tank thoroughly on the previous occasions and again in 2017 when in Trinidad and installing a replacement fuel guage sender. 
My wife, Norma, is getting very fed up with this as it takes her ages to clean up her electric toothbrush after I have used it in the nooks and crannies of the tank ...

Hi Phillip,
Tell Norma I feel her pain and hope it is the last time.
I think a fuel polishing system is a good idea for any widely wandering cruising vessel and a great idea if you are in areas where one is getting fuel from 50g drums and the like. There is a secondary reason to have clean fuel besides engine performance: your fuel tanks will last a lot longer.
A dual Racor fuel filter system is also wise. Did you happen to notice the vacuum gauge reading when drawing from the clogged filter? Do you check the pressure guage regularly and was it creeping up or catastrophically rose? I would have expected some rough engine running before actually stalling: was that the case or was the stalling abrupt? Usually, (I think), there is sufficient evidence that something is awry that you can switch to the good filter before the engine becomes fuel starved and you are looking at bleeding the engine.
I took a quick look at the Marine 16 Diesel Dipper and I was left with a few questions unanswered and perhaps my quick look missed the answers: I found no track record and do not know when introduced and how many were out there. For “mission critical” systems I do not like doing the R&D for the product and would lean towards 10 years of the product being out there doing its thing and there being a sufficient amount of field reports.
I also wonder at 40-micron filter: that seems a bit course. I also suspect that the filter working when at sea and the fuel sloshing around is a advertising ploy. Any time the tanks are sloshed around the water/sludge/gunk will come loose and settle to the bottom of the tank when at rest. Any system that has access to the bottom of the tank (or at least below the pick-up tube) will then be able to get the bad stuff out when at anchor or at a marina.
Also, it is wise to have two tanks on a voyaging vessel and I suspect that would mean 2 installations of the Dipper with its attendant expense and installation issues.
If you can get to the bottom of your tank, the below might be of interest. It is Alchemy’s fuel “polishing” system that has kept our tanks clean for 70,000+ miles and lots of fuel from questionable sources.
My best, Dick Stevenson, s/v Alchemy

FUEL POLISHING SUGGESTION                Dick Stevenson, s/v Alchemy
The following was written for a specific boat (a Valiant 42), but variations on the basics below make polishing fuel possible on any vessel. The one challenge is getting to the bottom/low corner of the tank. If one is building new tanks, a fuel polishing pick-up going to the bottom low corner should be considered.
Fuel polishing serves at least 2 functions: good fuel to the engine and, secondarily, to keep accumulated water and yuck (technical term) from attacking the tank itself and shortening a tank’s life. Many owner-designed fuel polishing draws through the pickup tube which leaves the bottom of the tank untouched. I was lucky as Valiant 42s (like Alchemy) with saddle tanks, it is possible to get to the very bottom through the connecting fitting between tanks. It is relatively easy to tap into this connection to draw fuel from below the pickup tube. All other boats must figure a way to get to the bottom of the tank, usually possible, but often demanding some creativity: worth the effort.
Fuel Polishing for Alchemy, V42-128, with saddle tanks
What I like about this system is that it covers both polishing the fuel and getting crud/water and any loose stuff from the tank bottoms below the pick-up tube. It does not, however, get inside the tank and scrape the sides etc., but the extra cleaning suggestion below does a bit of that.
Alchemy’s saddle tanks are great in that they have a nipple on each tank at their lower end. The 2 tanks on each side are connected to each other from these low nipples with a valve in between. I broke into the hose near the lower nipple, attached a “T” and added a valve onto the T with a hose fitting.* I now have access to the fuel from the bottom of each tank. The lower tank is of course the more important as stuff migrates there. I did this both port & starboard. There are 2 tanks on each side of a 42 w/ saddle tanks (4 altogether) right next to each other fore and aft. (there are 2 per side to get them into the locker through the hatch: a nice touch as too many boats seal their tanks into the boat when they put the deck on).
The “polisher”
I then mounted an old Racor filter assembly (if possible, use the same filter as used on the boat) with hoses and a fuel pump on a board with a cigarette lighter attachment for power for the fuel pump. (Remember, you want to draw fuel through the filter, not push.)
The following pertains to my boat: other must attach the polisher assembly to allow them to draw off the bottom. I attach the intake hose to the “T”ed off valve fitting and put the outlet into the deck fill. Open the T valve and you are pumping off the bottom of the tanks. Close off the upper tank with the Valiant built in valve and you are only drawing off the lower tank in the corner where crud/water accumulates.
How often?
We do an hour or two of polishing each side every 2-3 months during the season (or sooner if concerned I have gotten bad fuel). This runs about 17 gal. (1/3rd of the tank capacity) through the filter in each tank which I have been keeping at 10 micron. I take from the bottom and put into the top unless I am emptying a tank for the winter.** We can also pump from drums and guarantee that the fuel from the drums is clean before it gets into the tanks.
Extra tank cleaning
This is for Valiant 42s and can be accomplished by disassembly of the valves etc. at the base of the tanks. Remove the lower nipple and there is a nice, not big, but nice size hole in the tank wall. Take a dowel with rag sections attached (electrical ties or just tied on) and insert and scrape. Continue as needed. Tedious but does get some yuck. And with a bit of a right angle insert you can get right in the corner.
*Something I recommend in V42s is a simple plywood partition protecting the valve/hose assembly at the base of the tanks from lines etc. that may be stored in the locker. These could get caught on the valves/hose and inadvertently pulled damaging these connections.
**The pump also acts to transfer fuel. I usually empty one tank each winter (into the other) to have Alchemy sit higher in the water. I have found that an empty tank will not collect water over a winter in the Med or in the UK.




Thinking about winter lay up albeit still a couple of months cruising left. The issue of full or empty diesel tanks has not gone away.  In the meantime we have installed a water separator and a 2 micron Racor filter with a small 12v fuel pump to "polish" the diesel.  Notwithstanding this,  some of the latest advice is definitely to leave the tanks empty as the diesel these days does not last.  I am in two minds about this.  Any thoughts?
By Dick - 29 Aug 2022

Philip Heaton - 20 Oct 2019
Having co-authored the anthology of erudition that is the OCC Practices Guide to Laying-up, I now have a question re the received wisdom on completely filling the fuel tank over winter in a Mediterranean-type climate. Clearly the issue is condensation but while I understand it in colder climes, just what are the risks??

Hi Philip,
It is my take with both research and experience, that good quality diesel fuel can and does last a long time: years for sure. Stabilizing and dosing for biological growth does make a difference. Temperature likely does as well, but remember that a boat in the water has fuel that is likely the same temperature as the surrounding water, not the air temp.
With covid, my fuel was 2+ years old and stored in Newfoundland (so it was cold much of the time) and was fine when I re-commissioned the boat.
Googling research, from memory, confirmed long term storage and the comments were mostly to do with trucking diesels.
My best, Dick Stevenson, s/v Alchemy
By PhilipH2 - 30 Aug 2022

Dick - 29 Aug 2022
Philip Heaton - 20 Oct 2019
Having co-authored the anthology of erudition that is the OCC Practices Guide to Laying-up, I now have a question re the received wisdom on completely filling the fuel tank over winter in a Mediterranean-type climate. Clearly the issue is condensation but while I understand it in colder climes, just what are the risks??

Hi Philip,
It is my take with both research and experience, that good quality diesel fuel can and does last a long time: years for sure. Stabilizing and dosing for biological growth does make a difference. Temperature likely does as well, but remember that a boat in the water has fuel that is likely the same temperature as the surrounding water, not the air temp.
With covid, my fuel was 2+ years old and stored in Newfoundland (so it was cold much of the time) and was fine when I re-commissioned the boat.
Googling research, from memory, confirmed long term storage and the comments were mostly to do with trucking diesels.
My best, Dick Stevenson, s/v Alchemy

Yes, agree re good quality diesel, but the case is being made that changes in sulphur content and adding bio elements have reduced the "shelf life" of diesel and made it more susceptible to bug and other unwelcome gunge and crud. See here https://www.marine16.co.uk/editorials/winter-lay-up-to-fuel-or-not-to-fuel 
Nevertheless,  as our boat will be out of the water over winter and temperature is generally moderate, although there were a couple of very cold spells last winter, plus given our "polishing" kit, the boat being left for 6 months, and adding some fuel treatments, I am planning to go for the full tank approach. 
By Dick - 30 Aug 2022

Philip Heaton - 30 Aug 2022
Dick - 29 Aug 2022
Philip Heaton - 20 Oct 2019
Having co-authored the anthology of erudition that is the OCC Practices Guide to Laying-up, I now have a question re the received wisdom on completely filling the fuel tank over winter in a Mediterranean-type climate. Clearly the issue is condensation but while I understand it in colder climes, just what are the risks??

Hi Philip,
It is my take with both research and experience, that good quality diesel fuel can and does last a long time: years for sure. Stabilizing and dosing for biological growth does make a difference. Temperature likely does as well, but remember that a boat in the water has fuel that is likely the same temperature as the surrounding water, not the air temp.
With covid, my fuel was 2+ years old and stored in Newfoundland (so it was cold much of the time) and was fine when I re-commissioned the boat.
Googling research, from memory, confirmed long term storage and the comments were mostly to do with trucking diesels.
My best, Dick Stevenson, s/v Alchemy

Yes, agree re good quality diesel, but the case is being made that changes in sulphur content and adding bio elements have reduced the "shelf life" of diesel and made it more susceptible to bug and other unwelcome gunge and crud. See here https://www.marine16.co.uk/editorials/winter-lay-up-to-fuel-or-not-to-fuel 
Nevertheless,  as our boat will be out of the water over winter and temperature is generally moderate, although there were a couple of very cold spells last winter, plus given our "polishing" kit, the boat being left for 6 months, and adding some fuel treatments, I am planning to go for the full tank approach. 

Hi Philip,
That sounds like a reasonable plan unlikely to lead to any trouble. I “polish” my fuel at the onset of every season (take it off the bottom of the tank and run it through a Racor filter which also separates out any water) as a begining of season habit. Dick
By DariaBlackwell - 30 Aug 2022

When we launched this year after two years of inactivity due to Covid in Ireland, our filter promptly clogged and the engine died. We switched filters (have a dual system) and made it to the dock only for the engine to fail again. There was crud in the filtered fuel in both cases. 

We couldn't locate our spare Racor filters so we left it for the week, and ordered new filters and bug killer. We left the biocide to work overnight when we returned and ran the fuel polishing system afterwards. Not a problem since and the Racors were clean. 

Ever since Ireland switched to white diesel for yachts (which I believe can contain up to 5% ethanol) and started adding ethanol to petrol, we've had problems with biological issues in both Aleria's fuel tanks and our dinghy engines. We've had hot weather here in summer now but very mild winters so we are not sure what to do next. But the first thing Alex does in the Spring is clean the carburettors of our dinghy engines cleaning out the gummy substance that forms due to the hygroscopic nature of ethanol. I suppose we will now always add biocide when laying up and polish our diesel fuel at the start of the season.

As to full versus empty, in America, we had to leave it full because the condensation in New England was epic. Whether we need it here in Ireland is a question but, maybe because of habit, we've always left it full. 
By Dick - 31 Aug 2022

Daria Blackwell - 30 Aug 2022
When we launched this year after two years of inactivity due to Covid in Ireland, our filter promptly clogged and the engine died. We switched filters (have a dual system) and made it to the dock only for the engine to fail again. There was crud in the filtered fuel in both cases. 

We couldn't locate our spare Racor filters so we left it for the week, and ordered new filters and bug killer. We left the biocide to work overnight when we returned and ran the fuel polishing system afterwards. Not a problem since and the Racors were clean. 

Ever since Ireland switched to white diesel for yachts (which I believe can contain up to 5% ethanol) and started adding ethanol to petrol, we've had problems with biological issues in both Aleria's fuel tanks and our dinghy engines. We've had hot weather here in summer now but very mild winters so we are not sure what to do next. But the first thing Alex does in the Spring is clean the carburettors of our dinghy engines cleaning out the gummy substance that forms due to the hygroscopic nature of ethanol. I suppose we will now always add biocide when laying up and polish our diesel fuel at the start of the season.

As to full versus empty, in America, we had to leave it full because the condensation in New England was epic. Whether we need it here in Ireland is a question but, maybe because of habit, we've always left it full. 

Hi Daria,
Sorry you encountered such initial difficulties. It was wise to have dual filters. It sounds like you had/have a bad bug problem. I would also carry a lot of extra filters: your fuel tanks internal surfaces may still be covered in crud that can foul the filters.
I would consider, with appropriate back-up, going out on a boisterous wavy day and slamming into waves for a bit. Really shake up the fuel in the tanks and try to shake the crud loose. That is, if your tanks are like most and pretty difficult to access for cleaning.
One can go through a number of filters in this way.
This is likely to happen anyway a few times during a season, better to do it a controlled way than on some lee shore unexpectedly.
BTW, if memory serves, RC Collins of marinehowto (a very respected source of marine knowledge), did an experiment on condensation, during a Maine winter on empty tank condensation concluding that needing full tanks to discourage condensation was a marine-myith. (the full article can be found on his site along with many other informative photo essays.)
My winters in the UK with not full tanks seemed to validate this, although the weather was less extreme than Maine.
My best, Dick Stevenson, s/v Alchemy

By Andy.Todd - 28 Sep 2022

I'm new to sailing, but 'old' from the oil industry. It occurs to me the advice given in the the sailing community is nonsense.
- Polishing wont take the blocking crud out of fuel as the deposites form on and adhere to the tank. Anything in suspensions is small and must be removed on a continuous basis -- which the running engine does anyway.
- The crud is more likely to be degraded hydrocarbon which biocides wont touch and will form in even the best quality diesel.
- It's unlikely condensation is forming in sufficient quantity to cause a problem.

Diesel is hygroscopic. It attracts, but does not bond with water. The water takes two forms, emulsified (always present) and freestanding (at the bottom of the tank). I'm not sure how your average marine separator works, but it may not remove emulsified water. A FuelGuard or Diesel Dipper will remove both. A Mr Funnel works on the same principle and is cheaper.

The water leads to two types of contamination...

1. Microbial growth (Diesel Bug) thrives on the (freestanding) water/diesel boundary and asphaltene (more about this to follow). Once you have this growth in your tank adding new fuel to old accelerates the growth.

2. 'Diesel Sludge' is caused by the natural ageing process whereby molecules lengthen and bond to produce varnishes and gums. These drop to the bottom of the tank to form diesel sludge, containing asphaltene.... which in turn promotes the growth of diesel bug!! Anti-bug additives will not stop the formation of diesel slug.

Both 1 and 2 never meet a filter membrane in day to day use. They only cause a problem when they break free from the surface of the tank as a gummy mass that will block it very quickly. The water that's causing the problem lies at the bottom of the tank. Polishing won't remove it unless the polishing device draws from the very bottom of the tank and on a frequent or continuous basis.

So leaving your tanks full or part full of ageing fuel over winter does not sound like a good idea. Adding new full to old aged fuel is not good. It also suggests that during the active season running tanks low before refuelling might be the best approach.... however this might cause deposits to be picked up more readily.
By Dick - 29 Sep 2022

Andy.Todd - 28 Sep 2022
I'm new to sailing, but 'old' from the oil industry. It occurs to me the advice given in the the sailing community is nonsense.
- Polishing wont take the blocking crud out of fuel as the deposites form on and adhere to the tank. Anything in suspensions is small and must be removed on a continuous basis -- which the running engine does anyway.
- The crud is more likely to be degraded hydrocarbon which biocides wont touch and will form in even the best quality diesel.
- It's unlikely condensation is forming in sufficient quantity to cause a problem.

Diesel is hygroscopic. It attracts, but does not bond with water. The water takes two forms, emulsified (always present) and freestanding (at the bottom of the tank). I'm not sure how your average marine separator works, but it may not remove emulsified water. A FuelGuard or Diesel Dipper will remove both. A Mr Funnel works on the same principle and is cheaper.

The water leads to two types of contamination...

1. Microbial growth (Diesel Bug) thrives on the (freestanding) water/diesel boundary and asphaltene (more about this to follow). Once you have this growth in your tank adding new fuel to old accelerates the growth.

2. 'Diesel Sludge' is caused by the natural ageing process whereby molecules lengthen and bond to produce varnishes and gums. These drop to the bottom of the tank to form diesel sludge, containing asphaltene.... which in turn promotes the growth of diesel bug!! Anti-bug additives will not stop the formation of diesel slug.

Both 1 and 2 never meet a filter membrane in day to day use. They only cause a problem when they break free from the surface of the tank as a gummy mass that will block it very quickly. The water that's causing the problem lies at the bottom of the tank. Polishing won't remove it unless the polishing device draws from the very bottom of the tank and on a frequent or continuous basis.

So leaving your tanks full or part full of ageing fuel over winter does not sound like a good idea. Adding new full to old aged fuel is not good. It also suggests that during the active season running tanks low before refuelling might be the best approach.... however this might cause deposits to be picked up more readily.
Hi Andy,
Welcome to the sailing world.
Some confusion may be loose-ness in the definition of “polishing”, in the industry as well as casual talk in the boating community. I may be complicite in this in my writing. My “polishing” consists of drawing fuel off the very bottom of the tank, running it through a Racor filter (10 micron) which also separates out standing water.
I have no creds in the oil industry, but I will attest that when I take fuel off the bottom of my tank and run it through a Racor filter and put it back into the tank, the fuel is cleaner and there is less water in it. This is clear from the state of the filter (it gets dirty) which I can see when I swap filters and, luckily only rarely, by water in the bowl of the filter: probably free-standing water. This “polishing”, done when I choose, makes it less likely that the filters will load up and interfere with the running of the engine at a time not of my choosing, like running into a sheltered anchorage after a boisterous passage (I also have a dual-filter set-up).
I believe the Racor water separator works thru some sort of centrifugal process that needs to have a certain level of flow. It does work as attested by the very occasional noticing of water in the bottom of the Racor bowl (it separates from the fuel in a noticeable way).
Agree that getting water out is best done through access to the bottom of the tank, not always easy, in fact, generally a problem on most installs.
Agree that most of the problematic crud adheres to the side of the tank. And, you are also correct that, if the crud stays on the side of the tank, it will never see a filter. But it can get dis-lodged. This is why some vessels have a problem, after a boisterous passage, when they fire up their engine to go into an anchorage and find the engine sputtering just as they have rocks on either side of them. The fuel was agitated in the tank and the crud broke off, went to the bottom of the tank and accumulated until it reached the bottom of the pick-up tube and then, got to the filters.
I make a point, after a rough passage or day sail, to “polish” the fuel as described above and take advantage of the “shaking-up” that has occurred.
And, I believe, the jury is still out as to full or empty tanks over a winter. I have done both and not had a problem either way and research and research seems to find more arm-chair pontificators than those who have actually tested and written about the results such as RC Collins.
I am also clear that, properly dosed for stability (and for bugs etc. which some products do together and easy to do at fill-up), good diesel fuel is good for a very long time (recently attested by the number of boats, including mine, who fired up their engines and used fuel that had been sitting for 2 years because of covid restrictions to boat access). Sure, some had problems, but my guess is that the problems were more dirty fuel and water from improperly cared for fuel than the fuel had gone bad from aging.
I am also pretty sure, that for most usage profiles for the recreational sailor, that frequent or continuous drawing off the bottom of the tank is not necessary. At least, it has not been for Alchemy. Tanks usually have a few inches on the bottom below the pick-up tube where water can accumulate before it gets picked up by the pull of the engine pumps. Even then, most boats have a combo filter/water separator to catch some water. If you draw off the bottom of the tank a few times a year, the small amount of accumulated water will be disposed of prior to becoming a problem. (The biggest danger to water in the tanks is a cracked or missing O-ring in the fill deck-plate. (This can an does let in a surprising amount of water and should be inspected/lubricated as regular maintenance.)
My best, Dick Stevenson, s/v Alchemy



By PhilipH2 - 2 Oct 2022

Andy.Todd - 28 Sep 2022
I'm new to sailing, but 'old' from the oil industry. It occurs to me the advice given in the the sailing community is nonsense.
- Polishing wont take the blocking crud out of fuel as the deposites form on and adhere to the tank. Anything in suspensions is small and must be removed on a continuous basis -- which the running engine does anyway.
- The crud is more likely to be degraded hydrocarbon which biocides wont touch and will form in even the best quality diesel.
- It's unlikely condensation is forming in sufficient quantity to cause a problem.

Diesel is hygroscopic. It attracts, but does not bond with water. The water takes two forms, emulsified (always present) and freestanding (at the bottom of the tank). I'm not sure how your average marine separator works, but it may not remove emulsified water. A FuelGuard or Diesel Dipper will remove both. A Mr Funnel works on the same principle and is cheaper.

The water leads to two types of contamination...

1. Microbial growth (Diesel Bug) thrives on the (freestanding) water/diesel boundary and asphaltene (more about this to follow). Once you have this growth in your tank adding new fuel to old accelerates the growth.

2. 'Diesel Sludge' is caused by the natural ageing process whereby molecules lengthen and bond to produce varnishes and gums. These drop to the bottom of the tank to form diesel sludge, containing asphaltene.... which in turn promotes the growth of diesel bug!! Anti-bug additives will not stop the formation of diesel slug.

Both 1 and 2 never meet a filter membrane in day to day use. They only cause a problem when they break free from the surface of the tank as a gummy mass that will block it very quickly. The water that's causing the problem lies at the bottom of the tank. Polishing won't remove it unless the polishing device draws from the very bottom of the tank and on a frequent or continuous basis.

So leaving your tanks full or part full of ageing fuel over winter does not sound like a good idea. Adding new full to old aged fuel is not good. It also suggests that during the active season running tanks low before refuelling might be the best approach.... however this might cause deposits to be picked up more readily.
Welcome to OCC membership and to the Forum.  Your knowledgeable input is very much appreciated.  There are many of us without the scientific knowledge regarding diesel chemistry so we listen to folk with such knowledge and to the experience reported by others.  At times it is a minefield - rather like lots of other aspects of boat maintenance and sailing where there can be as many opinionsas cruisers. In addition, the changes taking place in diesel composition are difficult to keep up with - a problem exacerbated by the lack of know-how of operators  and language barriers when buying diesel in unfamiliar countries. Our experience with the brown tar-like substance has been that it is the very devil to get rid of. Cleaning tanks, changing fuel lines, running the diesel via a pick up pipe extending to the very bottom of the tank, through a water separator and a 2 micron Racor filter still is not enough. Adding Marine 16 in the correct quantities is also not enough.  We are coming to the conclusion that we heed to keep doing all these things and take particular note of the state of the pre-filters when the engine is run after an extended passage that has given the diesel in the tank a really good shake up.  I fear we will never get a completely clean tank and never be rid of the brown tar completely. 
Now I am back to plan A which was to leave the tank as empty as possible.
BTW I see from the OCC Fleet Map that you are in Corfu. We are currently in Ormos Vlikho and will be hauling out in Preveza on 22nd.  It would be good to meet up if possible - what are your plans? Best regards Phil

By Andy.Todd - 2 Oct 2022

I'm a chemical engineer and worked in the refining industry. The chap that runs Marine 16 is very knowledgeable. There are a few good articles on his website.
Leaving tanks full for lay up is exactly the wrong thing to do. Modern diesel degrades quickly forming sludge and basic science doesn't support the notion that condensation forms on the inside of standing tanks. Condensation forming in the tanks of running engines is a known problem and may be an issue with marine applications. I.e. 'by-pass' fuel returns to the cold tank surprisingly hot and may cause condensation.
The best thing to do is empty your tanks, take the covers off, remove water and clean them out for layup. When you come back put the old fuel in through a filter. The fuel is polished anyway when the engine runs. There is no point in occasional polishing. Having a tank with a V in the bottom helps to contain the sludge. Having a system that allow you to easily and frequently draw water from the very bottom of the tank should help. With no water in the tank you won't get bug.