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Hi Helen, We had the same problem - our chain spec was 7/16th inch. I started with corresponding with the manufacturer - Ideal Windlass, who were, shall we say, somewhat ambiguous in their response. Their final response was a little longer is better than shorter
On the face of it, you are correct, that your spec should be 8mm: 5/16in = .3125in = 7.937500mm
However, the important measurement is the outside length of your chain link. We found that "calibrated" chains from different manufacturers do not necessarily have the same link length. our metric equivalent is 11.11250mm, and Ideal eventually said 12mm "should work".
I ordered 10m of 12mm chain to test from one manufacturer. It jammed on our windlass, as the links were too short. As an aside, our old chain also jammed on out Gypsy/wildcat. It had a 60mm link length. We finally found a 12mm chain with a 65 mm link length through a chandlery - incidentally at a very good price. Again I ordered a 10m test length and it ran through absolutely perfectly. The two 10m lengths are now attached to our backup rope rodes, and we have 100m of lovely new chain.
So, why the lengthy story? 8mm is the correct diameter for your Gypsy/wildcat. You just need to find a chain with the correct link length. Measure precisely what you have. Presuming that the old chain is working for you, specify that link length stating that a little longer may be acceptable. Then get a sample; it will never go to waste....
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